Google Links

Follow the links below to find material targeted to the unit's elements, performance criteria, required skills and knowledge

Elements and Performance Criteria

  1. Establish parameters of current internal improvement systems
  2. Distinguish kaizen blitz processes
  3. Develop kaizen practice
  4. Establish parameters of current external improvement systems
  5. Explore opportunities for further development of value stream improvement processes
  6. Review systems for compatibility with improvement strategy

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Competitive systems and practices include one or more of:

lean operations

agile operations

preventative and predictive maintenance approaches

statistical process control systems, including six sigma and three sigma

Just in Time (JIT), kanban and other pull-related operations control systems

supply, value, and demand chain monitoring and analysis

5S

continuous improvement (kaizen)

breakthrough improvement (kaizen blitz)

cause/effect diagrams

overall equipment effectiveness (OEE)

takt time

process mapping

problem solving

run charts

standard procedures

current reality tree.

Organisation systems include one or more of:

problem recognition and solving

operational/process improvement

improvement projects

product/process design and development

processes for making incremental improvements.

Relevant metrics to determine the performance of the improvement system include one or more of:

hurdle rates for new investments

KPIs for existing processes

quality statistics

delivery timing and quantity statistics

process/equipment reliability (‘uptime’)

incident and non-conformance reports

complaints, returns and rejects.

Resources for improvement include the consideration of all of:

improvement budget

guidelines for trialling of possible improvements

mechanism for approvals for possible improvements

business case guidelines for proposed improvements

indicators of success of proposed improvement

mechanisms for tracking and evaluation of changes

forum for the open discussion of the results of the implementation

mechanisms for the examination of the improvement for additional improvements

organisation systems to sustain beneficial changes.

Capturing value stream improvements includes one or more of:

revised contractual arrangements

revised specifications

signed agreements

other documented arrangements which formalise the raised base line.

Systems impact/are impacted on improvements include one or more of:

office

purchasing

rewards (individual or team at all levels)

sales

marketing

maintenance

process/product

transport and logistics.

Organisational knowledge includes one or moreforms ofinformation which is:

quantified or otherwise modified to make its outcomes measurable or observable

expressed in an accessible and distributable form appropriate to the organisation operations and stakeholders.

Improvements include one or more of:

process, plant, procedures or practice

changes to ensure positive benefits to stakeholders are maintained.

Manager includes one or more of:

a person who may has a formal, permanent position

a person who has an ad hoc role in facilitating the function of multiple teams in a workplace, departments or entire organisations.


Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria and include the ability to develop improvement systems for one (1) or more processes or systems and to:

review current improvements and improvement processes

improve the practice of kaizen and kaizen blitz

explore opportunities for improvement to improvement processes along the value stream

take steps to improve the outcomes from improvement systems.